HO-006 Folding tabletop privacy screen

Provide a movable visual divider on a level work surface while folding flat for storage.

Original bounded component build. Dimensions describe this example, not an approved structural, occupied-building or universal fit design. Unbuilt / untested. US customary dimensions control.

Before cutting

Materials and actual cuts

PartQuantityActual dimensionsMaterial / special cut
A Opaque panel224 in x 18 in x 1/2 in
609.6 x 457.2 x 12.7 mm
Sound untreated hardwood or exterior-bond plywood, actual measured thickness; reject split/warped stock Square ends; remove all splinters and burrs.
B Hinge-edge cleat218 in x 1 1/2 in x 3/4 in
457.2 x 38.1 x 19.05 mm
Sound untreated hardwood or exterior-bond plywood, actual measured thickness; reject split/warped stock Square ends; remove all splinters and burrs.
C Cross foot26 in x 1 1/2 in x 3/4 in
152.4 x 38.1 x 19.05 mm
Sound untreated hardwood or exterior-bond plywood, actual measured thickness; reject split/warped stock Square ends; remove all splinters and burrs.

Hardware and tools

Tape, square, pencil; clamped saw setup appropriate to the material; drill/driver and depth stop; countersink for wood fasteners; files/sanding block; clamps. Specific additional tools are noted in the steps.

Measured assembly reference

x=left/right, y=front/rear, z=up; origin is front-left underside unless stated

Retained segments with the same part/instance belong to one machined stock piece, not additional parts. Positions and sizes below are US inches; rotations are degrees.

Part / instanceOrigin x,y,zSize / rotation
A / 1[0, 0, 0.75][24, 0.5, 18] / [0, 0, 0]
A / 2[24.125, 0, 0.75][24, 0.5, 18] / [0, 0, 0]
B / 1[22.5, 0.5, 0.75][1.5, 0.75, 18] / [0, 0, 0]
B / 2[24.125, 0.5, 0.75][1.5, 0.75, 18] / [0, 0, 0]
C / 1[2, -2.75, 0][1.5, 6, 0.75] / [0, 0, 0]
C / 2[44.625, -2.75, 0][1.5, 6, 0.75] / [0, 0, 0]

Numbered assembly

  1. Make a tabletop visual screen only. The drawing shows the panels laid out flat before folding; normal standing use is with an open L, not one unsupported straight wall.
  2. Cut two A 24 x 18 x 1/2 in panels, two B 18 x 1 1/2 x 3/4 in cleats, and two C 6 x 1 1/2 x 3/4 in outer feet. Ease exposed panel corners to 1/4 in radius.
  3. Lay A face down with a 1/8 in gap between their meeting 18 in edges. Fit one B flush with each meeting edge on the back.
  4. Secure each B through A with four #8 x 1 in screws at 3,7,11,15 in above the panel bottom, centered in B width. Pilot and countersink on A's front.
  5. Position three 2 in-high x 1 1/2 in-open surface butt hinges across the back gap, hinge centers 3,9,15 in above the panel bottom. Use actual four-hole leaves as the drill template.
  6. Fasten each hinge with four #6 x 3/4 in screws total, two into each B. Keep screws in the 3/4 in cleats, not the thin panel edge; verify all hinge knuckles share one straight axis.
  7. Set one C cross foot under the outer end of each panel,2 in in from that panel's free edge. Feet run front/rear, centered 3 in each side of its panel midplane. There is deliberately no hinge-end foot to collide when the wings form an L.
  8. Fasten upward through each C using two #8 x 1 3/4 in screws,3/8 and 1 1/8 in across the 1 1/2 in foot width, into the exact 1/2 in panel-bottom centerline. Pilot with a depth stop to 1 in into A; reject any split panel edge.
  9. Support the panels while first folding. Stop if feet collide before the desired fold; the feet are removable for flat storage rather than forced through each other.
  10. Open to approximately 90 degrees on a level table. Both outer feet must sit flat. Check the hinge axis remains vertical and there is no exposed point; the L and outer feet work together as the footprint.
  11. Lift only by both solid panel bottoms, never by one wing. Remove any table clutter that could catch a foot when the screen is moved.
  12. Push gently from several directions and remove the unit if it rocks or falls too easily in the actual location. No wind, impact or child-containment performance is claimed.

Checks

Use and maintenance

Visual divider only. Not for floors, wind exposure, children's enclosures or guarding machinery.

Fold and move under adult control; keep fingers out of the hinge gap.

Inspect before each use for loose fasteners, cracked stock, damaged liners and a change in fit. Stop if a moving part binds or any sharp edge is exposed.

Remove debris before washing. Keep birds and food away during cleaning; follow the actual material/product cleaning instructions and dry completely before reuse.

Recheck screw seating after humidity changes. Replace damaged parts rather than hiding cracks with coating. No pressure, load, impact, disease-control or preservation performance is certified.

Matching assembly orientation and overall envelope Part cut dimensions plate1

Primary context

Purdue University Extension: Wood drying: FNR-37 Source